Work In Tech

Find your next role at Canada's fastest-growing tech companies

Senior Mechanical Engineer (Stress Analysis)

Terrestrial Energy

Terrestrial Energy

Other Engineering
Charlotte, NC, USA
Posted on Aug 20, 2025

Interested in helping us transform thermal and electric energy?

Become a part of the leading Generation-IV nuclear plant development team.

Terrestrial Energy is developing for near-term commercial operation, a zero-emissions cogeneration plant for a global industry using its proprietary Integral Molten Salt Reactor (IMSR) fission technology in an innovative, small and modular plant design.

Over the last 5 years, the Company has recognized the exceptional and unmatched opportunities in US markets created by the policies of the US Federal and States’ governments, and by the actions of the US industrial private sector, including its world leading IT sector developing AI commercial product. The Company recognizes that its path to business success and likely sole path to success, is to wholly align with the US market as a US company, and effect all the organizational changes necessary to achieve this alignment.

In pursuit of this objective, Terrestrial Energy initiated a transaction to legally redomicile the business to the US in 2023, which it completed in April 2024, with 100% shareholder support. This transaction was the first step in its US domiciliation strategy. The Company is currently completing a transaction to secure a US exchange (NASDAQ) public stock listing, which is expected to secure the capital resources necessary to complete its US domiciliation as well as execute on its business plan focused on the US market.

The Company is focused on building a team of business professionals and leaders in the engineering, R&D, product management and business development areas out of our Charlotte, North Carolina location. These key resources will help build the organization structure and processes in Charlotte, NC, which will be the cornerstone to add talented people to the US team, each of whom will:

  • Offer US market experience and perspectives bringing innovative approaches to problem solving and business plan execution.
  • Has demonstrated exceptional results in past engineering projects.
  • Offers exceptional leadership and team building capabilities.
  • Has a deep understanding of the requirements for advanced reactor development.
  • Assist in the creation of the organization architecture and structures based in Charlotte and necessary for the successful design development of the Company IMSR plant.
  • Capable of flexibility and adaptability at a time of organizational change.
  • Has skillset and experience that relate to the following role:

The Senior Mechanical Engineer (Stress Analysis), under the direction of the Mechanical Engineering Manager, is primarily responsible for mechanical design analysis of reactor systems and components (using Finite Element Analysis (FEA) and analytical methods) through the Detailed Engineering phase. Responsibilities include:

  • Prepare calculations and reports for reactor components (such as pressure vessels, supports, graphite core components, and other in-core components), including fatigue, creep, dynamic and static, linear and non-linear analysis as needed.
  • Assess structural integrity of proposed designs and provide feedback to optimize mechanical design and performance using analysis results.
  • Participate in design reviews and review design documents and calculations
  • Communicate and work with various technical disciplines to understand interfacing system design(s) and interfacing requirements as well as system/component loading
  • Conduct presentations to interdisciplinary teams and external parties
  • Interface with external vendors, experts and design agencies
  • Mentor junior and intermediate level engineers and analysts

Core Competencies

  • Mechanical analysis using FEA and analytical methods
  • Strong knowledge of solid mechanics and material science fundamentals
  • Communication
  • Critical Thinking, Problem Solving
  • Decision Making
  • Leadership
  • Planning and Organizing
  • Teamwork & Collaboration
  • Flexible and adaptable
  • Learning Agility

Requirements

  • Post-secondary degree or diploma in Mechanical Engineering, Materials Engineering, Nuclear Engineering, or alternate degree in a related field
  • PE Certification
  • Minimum 5 years of relevant work experience in mechanical and thermal stress analysis using FEA software
  • Strong understanding of underlying solid mechanics and material science fundamentals
  • Advanced knowledge of commercial FEA software including user programmable features (Experience with ANSYS Mechanical / APDL is preferred)
  • Knowledge of computer programming (Python, C, Fortran, Matlab, C++, or other) for data pre/post processing or automation/customization of simulations in commercial software
  • Experience with fatigue, creep, dynamic and static, linear and non-linear analyses
  • Demonstrated success in project delivery and the execution of mechanical design methods
  • Strong problem identification and problem resolution skills
  • Flexibility to adjust to shifting priorities and deadlines
  • Willingness to adapt and learn new approaches and areas of expertise
  • Strong communication (both written and verbal) skills
  • Demonstrated ability to work independently and with teams on problems that are challenging to solve and requiring innovative solutions.
  • Skilled at developing and maintaining strong relationships across all levels of the organization and with external customers and vendors

Assets

  • Knowledge of nuclear and/or non-nuclear codes and standards including ASME Section III Division 1, Division 5, CSA N285.0 and ASME B31.1, CSA B51
  • Experience with high temperature reactor applications and knowledge of ASME Section III Division 5 is strongly preferred
  • Experience with the development of custom constitutive models and their implementation in FEA software, i.e. via user material subroutines or similar
  • Experience running large-scale models using HPCs
  • Graduate-level degree (Master’s or PhD) with an applicable specialization
  • Industry experience designing systems and components
  • Experience with analysis of non-metallic materials (particularly graphite core components)
  • Working knowledge of the effects of radiation on materials
  • Experience with pressure vessel design and registration process (TSSA, CNSC)
  • Experience related to ASME Section III Appendix XXIII qualification in Design Reports

Benefits

  • Extended Healthcare Plan
  • A vacation policy designed to support your work-life balance
  • EAP Programs available to you and your family
  • Wellness Subsidy
  • Annual Performance Review
  • Paid Volunteer Days – A chance to give back!
  • Career development opportunities

Please submit a Resume and Cover Letter.

Candidates must be legally authorized to work in the USA without the need for sponsorship for employment visa status.

Terrestrial Energy requires that the successful candidate be able to access and use information subject to U.S. Export Control Laws, which mandate all citizenships (including dual citizenships) be from the U.S. Department of Energy’s List of Generally Authorized Countries (10 CFR Part 810 Appendix A and can be found here:
https://www.ecfr.gov/current/title-10/chapter-III/part-810/appendix-Appendix%20A%20to%20Part%20810
) unless a specific authorization from the U.S. Department of Energy is obtained or unless you are a U.S. citizen, U.S. national, U.S. permanent resident, or protected individual under the U.S. Immigration and Naturalization Act (8 U.S.C. 1324b(a)(3)). Additional information can be found here: https://www.energy.gov/nnsa/10-cfr-part-810.

Terrestrial Energy Inc. is an equal opportunity employer and does not discriminate on the basis of any legally protected status or group. We encourage applications from all qualified individuals.

If you require accommodation during the application or interview process, please advise us as soon as possible so appropriate arrangements can be made. If you require technical support in a format that is accessible to you, please contact Accessibility@terrestrialenergy.com