Wire Harness Design Engineer
Kepler Communications
Key Responsibilities:
- Develop and maintain harnessing standards and best practices, ensuring alignment with program and production needs
- Own the design and development of spacecraft harnessing, from concept to flight, collaborating closely with engineering and manufacturing teams
- Design harness routing in CAD with a focus on assemblability and integration
- Perform harness and connector analyses, including sizing, shielding, and derating, to ensure robust operation in space environments
- Produce wiring diagrams, harness assembly drawings, and bills of material
- Apply DFM/DFA principles to optimize harnesses for manufacturing, and provide support during production and integration as needed
Required Skills & Qualifications:
- Bachelor’s degree in Electrical Engineering, Mechanical Engineering or related field
- 3+ years of experience in harnessing design (aerospace, automotive, robotics, or other high-vibration environments preferred)
- Strong proficiency with CAD tools for electrical/mechanical routing, harness modeling and assembly drawings (e.g., Onshape, Solidworks, Altium Designer or equivalent)
- Knowledge of wires, shielding, and harness assembly standards (e.g. IPC/WHMA-A-620)
- Hands-on experience with harness assembly, routing, and integration in a lab or production environment
- Proven ability to deliver robust designs under tight development schedules
Bonus Points:
- Supplier management and harness procurement experience
- Familiarity with scalable production techniques for harness manufacturing
- Knowledge of space effects and mitigation in wiring/connectors for LEO operations
- Experience performing vibration analysis and test correlation for harnessing and related structures
- Familiarity with RF and/or optical cables and their routing requirements
- Exposure to PDM / PLM tools for bill of material management and configuration control